Spectrex Quasar 900 Open-Path Gas Detection System Bedienungsanleitung Seite 1

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Quasar 900
Open-Path Gas Detection System
User's and Maintenance Manual
Factory Mutual
Class I Div. 1 Groups B, C, D
Class II Div. 1 Groups E, F, G
ATEX, IECEx
Ex II 2 (2) GD,
Ex d e ib [ib Gb] IIB+H2 T4 Gb
Ex tb IIIC T135°C Db
Document Ref: TM 888200, Rev. I, January 2014
218 Little Falls Rd., Cedar Grove, NJ 07009 USA;
Phone: +1 (973) 239 8398 Fax: +1 (973) 239 7614
Web-Site: www.spectrex.net ; Email: spectrex@spectrex.net
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Inhaltsverzeichnis

Seite 1 - Quasar 900

Quasar 900 Open-Path Gas Detection System User's and Maintenance Manual Factory Mutual Class I Div. 1 Groups B, C, D Class II Div. 1 G

Seite 2

SafEyeTM Quasar 900 Gas Detector x Table of Contents B Accessories ...

Seite 3 - Legal Notice

TM 888200 Rev (I), January 2014 List of Figures xi List of Figures Figure 1: P/N Definition of Quasar 900 ...

Seite 4 - Release History

SafEyeTM Quasar 900 Gas Detector xii List of Tables List of Tables Table 1: Gas Concentrations Measurement Terms ...

Seite 5 - About this Guide

Product Overview 1 1 Scope ➣ In this chapter… Product Overview page 1 1.1 Product Overview The SafEye Quasar 900 IR Open-Path Gas Detector employ

Seite 6 - Abbreviations and Acronyms

SafEyeTM Quasar 900 Gas Detector 2 Product Overview

Seite 7 - Table of Contents

Features 3 2 Technical Description ➣ In this chapter… Features page 3 Applications page 4 Principle of Operation page 4 Product Certification page

Seite 8

SafEyeTM Quasar 900 Gas Detector 4 Applications 2.2 Applications The Quasar 900 system may be used to monitor flammable gas concentration in vario

Seite 9

TM 888200 Rev (I), January 2014 Principle of Operation 5 2.3.3 Optical Path The presence of hazardous airborne vapors, gases, or aerosols in a

Seite 10

SafEyeTM Quasar 900 Gas Detector 6 Principle of Operation 2.3.8 Heated Optics SafEye Quasar includes heated optics for the Detector and source. Th

Seite 11 - List of Figures

TM 888200 Rev (I), January 2014 Product Certification 7 The handheld unit can be used: 1 For on-site function programming and set up changes to

Seite 12 - List of Tables

SafEyeTM Quasar 900 Gas Detector ii

Seite 13 - 1 Scope

SafEyeTM Quasar 900 Gas Detector 8 Models and Types 2.4.2 FM / FMC The Quasar 900 is approved to FM / FMC Explosion Proof per:  Class I, Div. 1

Seite 14 - 2 Product Overview

TM 888200 Rev (I), January 2014 Description 9 Figure 1: P/N Definition of Quasar 900 2.6 Description The SafEye comprises two main units: 

Seite 15 - 2 Technical Description

SafEyeTM Quasar 900 Gas Detector 10 Description 2.6.1 Flash Source Unit The Flash Source unit emits IR radiation pulses at the rate of two pulses

Seite 16 - 2.3 Principle of Operation

TM 888200 Rev (I), January 2014 Description 11 2.6.2 Detector Unit The Detector receives the transmitted pulsed radiation signals from the Flas

Seite 17 - 2.3.7 Flash Source

SafEyeTM Quasar 900 Gas Detector 12 Description

Seite 18 - 2.3.10 Handheld Unit

Operational Modes 13 3 Operating Modes ➣ In this chapter… Operational Modes page 13 Visual Indicators page 15 Output Signals page 15 System Setup

Seite 19 - 2.4 Product Certification

SafEyeTM Quasar 900 Gas Detector 14 Operational Modes 3.1.3 Fault Mode In the Fault status, there are three fault types:  Fault 1 (2mA Output) –

Seite 20 - 2.5 Models and Types

TM 888200 Rev (I), January 2014 Visual Indicators 15 3.2 Visual Indicators One 3-color LED indicator is located in the back side of the detecto

Seite 21 - 2.6 Description

SafEyeTM Quasar 900 Gas Detector 16 System Setup Table 5: Standard (default) 0-20mA Current for the Gas Channel Current Reading Status and Descript

Seite 22 - 2.6.1 Flash Source Unit

TM 888200 Rev (I), January 2014 System Setup 17 3.4.2 Detection Setup Function See Detector Default Setup, page 18 for default settings. Setup

Seite 23 - 2.6.2 Detector Unit

Legal Notice iii Legal Notice The SafEye monitoring system described in this document is the property of Spectrex, Inc. No part of the hardware, so

Seite 24 - 12 Description

SafEyeTM Quasar 900 Gas Detector 18 System Setup 3.4.3 Detector Default Setup The Detector has 8 functions that can be programmed according to the

Seite 25 - 3 Operating Modes

General Specifications 19 4 Technical Specifications ➣ In this chapter… General Specifications page 19 Electrical Specifications page 20 Mechanica

Seite 26 - 3.1.3 Fault Mode

SafEyeTM Quasar 900 Gas Detector 20 Electrical Specifications Immunity to false alarm: Does not produce false alarm and is not influenced by Solar

Seite 27 - 3.3 Output Signals

TM 888200 Rev (I), January 2014 Mechanical Specifications 21 Through the HART Protocol the detector can:  Display set-up  Reconfigure set-up

Seite 28 - 3.4 System Setup

SafEyeTM Quasar 900 Gas Detector 22 Environmental Specifications 4.4 Environmental Specifications The SafEye system is designed to withstand harsh

Seite 29 - 3.4.2.3 Address Setup

TM 888200 Rev (I), January 2014 Environmental Specifications 23 4.4.7 Electromagnetic Compatibility (EMC) This product is in conformance with E

Seite 30

SafEyeTM Quasar 900 Gas Detector 24 Environmental Specifications

Seite 31 - 4 Technical Specifications

Introduction 25 5 Installation Instructions ➣ In this chapter… Introduction page 25 General Considerations page 25 Preparations for Installation p

Seite 32 - 4.2.3 Electrical outputs

SafEyeTM Quasar 900 Gas Detector 26 Preparations for Installation 5.2.3 Site Requirements The installation position of the SafEye system must take

Seite 33

TM 888200 Rev (I), January 2014 Preparations for Installation 27 The Commissioning kit includes Function Check Filter and the Telescope Kit, whi

Seite 34

SafEyeTM Quasar 900 Gas Detector iv Release History Release History Rev Date Revision History Prepared by Approved by F February First Release Ian

Seite 35

SafEyeTM Quasar 900 Gas Detector 28 Certification Instructions 5.4 Certification Instructions Warning: Do not open the detector, even when isolat

Seite 36

TM 888200 Rev (I), January 2014 Conduit/Cable Installation 29 5.5 Conduit/Cable Installation The conduit and cable installation must comply wit

Seite 37 - 5 Installation Instructions

SafEyeTM Quasar 900 Gas Detector 30 Detector Wiring 2 Place the Detector, with its conduit/cable inlets pointing downwards on the Detector holding

Seite 38 - 5.2.3 Site Requirements

TM 888200 Rev (I), January 2014 Detector Wiring 31 1 Tilt Mount Holding Plate 5 Vertical Fine Alignment Tightening Screw 2 Detector/Source Ho

Seite 39

SafEyeTM Quasar 900 Gas Detector 32 Detector Wiring 1 Tilt Mount Holding Plate 9 Detector Tightening Screw 2 Detector/Source Holding Plate 10 Det

Seite 40

TM 888200 Rev (I), January 2014 Detector Wiring 33 1 Housing 5 Internal Earth Connection 2 Terminal Board 6 Connection to Handheld Unit 3 Ear

Seite 41 - 5.6.1 Tilt Kit P/N 888270

SafEyeTM Quasar 900 Gas Detector 34 Detector Terminal Wiring 5.8 Detector Terminal Wiring The Detector has six wiring terminals. The following des

Seite 42 - 5.7 Detector Wiring

TM 888200 Rev (I), January 2014 Flash Source Wiring 35 5.9.2 Terminal Wiring The Flash Source contains six wiring terminals. Table 12: Flash So

Seite 43

SafEyeTM Quasar 900 Gas Detector 36 Flash Source Wiring

Seite 44

SafEye Operation 37 6 Operating Instructions ➣ In this chapter… SafEye Operation page 37 Alignment of Unit page 37 Powering up the System page 38

Seite 45

About this Guide v About this Guide This manual describes the Quasar 900 Open-Path Gas Detection System and its features and provides instructions o

Seite 46 - 5.9 Flash Source Wiring

SafEyeTM Quasar 900 Gas Detector 38 Powering up the System 3 Install the Telescope Assembly (12) on the detector/source front. Fasten the Telescop

Seite 47 - 5.9.2 Terminal Wiring

TM 888200 Rev (I), January 2014 Safety Precautions 39 6.4 Safety Precautions After powering up, the Detector requires minimal attention in orde

Seite 48 - 36 Flash Source Wiring

SafEyeTM Quasar 900 Gas Detector 40 Zero Calibration 6.6 Zero Calibration Zero calibration must be done after:  Installation.  Realignment. 

Seite 49 - 6 Operating Instructions

TM 888200 Rev (I), January 2014 Functional Check of Unit 41 6.7 Functional Check of Unit The SafEye system has been calibrated at the factory f

Seite 50 - 6.3 Powering up the System

SafEyeTM Quasar 900 Gas Detector 42 Functional Check of Unit

Seite 51 - 6.5 Signal Verification

General Maintenance 43 7 Maintenance Instructions ➣ In this chapter… General Maintenance page 43 Periodic Maintenance page 43 7.1 General Mainten

Seite 52 - 6.6 Zero Calibration

SafEyeTM Quasar 900 Gas Detector 44 Periodic Maintenance 7.2.1 Routine Optical Surface Cleaning The SafEye system, being an optical device, must b

Seite 53

Periodic Maintenance 45 8 Troubleshooting Table 14: Troubleshooting Problem Cause Solution “Maintenance call” status or R and S are below 2V DC at

Seite 54 - 42 Functional Check of Unit

SafEyeTM Quasar 900 Gas Detector 46 Periodic Maintenance

Seite 56 - 7.2.2 Signal Verification

SafEyeTM Quasar 900 Gas Detector vi Abbreviations and Acronyms Abbreviations and Acronyms Abbreviation Meaning ATEX Atmosphere Explosives AWG Amer

Seite 57 - 8 Troubleshooting

SafEyeTM Quasar 900 Gas Detector 48 Appendices

Seite 58 - 46 Periodic Maintenance

RS-485 Communication Network 49 A Wiring Configurations ➣ In this appendix… RS-485 Communication Network page 53 Figure 9: Detector Wiring Termi

Seite 59 - Appendices 47

SafEyeTM Quasar 900 Gas Detector 50 RS-485 Communication Network Figure 10: Source Wiring Terminal

Seite 60 - 48 Appendices

TM 888200 Rev (I), January 2014 RS-485 Communication Network 51 Figure 11: 0-20mA Sink 4-Wire Figure 12: 0-20mA Non-isolated Sink 3-Wire

Seite 61 - A Wiring Configurations

SafEyeTM Quasar 900 Gas Detector 52 RS-485 Communication Network Figure 13: 0-20mA Source 3-Wire

Seite 62

TM 888200 Rev (I), January 2014 RS-485 Communication Network 53 A.1 RS-485 Communication Network By using the RS-485 network capability of th

Seite 63

SafEyeTM Quasar 900 Gas Detector 54 RS-485 Communication Network

Seite 64

RS485 Hand-Held Diagnostic Unit P/N 799810 55 B Accessories ➣ In this appendix… Tilt Mount P/N 888270 page 55 Pole Mount (U-Bolt 5 inch) P/N 79922

Seite 65

SafEyeTM Quasar 900 Gas Detector 56 Sunshade P/N 888263 This is an I.S. approved Hand-Held with I.S. harness and converter to suit the detector and

Seite 66

Safety Relevant Parameters for the Quasar 900 Open Path Gas Detector 57 C SIL-2 Features ➣ In this appendix… Safety Relevant Parameters for the Qu

Seite 67 - B Accessories

Table of Contents vii Table of Contents Quasar 900 Open-Path Gas Detection System User's and Maintenance Manual ...

Seite 68

SafEyeTM Quasar 900 Gas Detector 58 General Conditions for Safe Use C.2 General Conditions for Safe Use  The SafEye Quasar 900 IR Open-Path Gas

Seite 69 - C SIL-2 Features

Technical Support 59 Technical Support For all technical assistance or support, contact: 218 Little Falls Road Cedar Grove, NJ 07009, USA Tel: +1

Seite 70

SafEyeTM Quasar 900 Gas Detector 60 Technical Support

Seite 71 - Technical Support

SafEyeTM Quasar 900 Gas Detector viii Table of Contents 3 Operating Modes......

Seite 72 - 60 Technical Support

TM 888200 Rev (I), January 2014 Table of Contents ix 5.2.4 The Source and Detector ................

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